Para piezas metálicas que se deforman después del proceso de mecanizado CNC, corte láser, estampado, etcétera. Why do they get out of shape? As it was destroyed inner stress balance for processed part area such as CNC machining, laser cutting, stamping etc. How to solve this problem and make the work-piece flat once again? It can be processed by the precision metal plate leveling machine. 

It’s based on “Bauschinger effect”, metal sheet was repeatedly twisted to make metal fiber gradually consistent, eliminate internal stress, restore and improve the flatness of work-pieces. So as to get ready for the subsequent process such as bending, welding and other processing procedures.

Si el material es más grueso y fuerte en límite elástico, debe adoptar rodillos niveladores más grandes y fuertes, por el contrario, si el material es más delgado y débil en límite elástico como aluminio, latón, etcétera. debe adoptar rodillos niveladores más delgados y aumentar la cantidad de rodillos niveladores.

Para obtener más videos de proyectos y otros detalles, consulte nuestro sitio web: www.rollerleveler.com
 
Características principales de la máquina:
● It equips with 19pcs×φ100mm leveling rollers (upper 9pcs/lower 10pcs), moreover, it also equips with backup roller sets both upper and lower leveling rollers which were used to support leveling rollers. The stagger arranged backup rollers ensure leveling rollers bearing heavy pressure in balance without bending deformation, keeping the whole equipment have enough rigidity and make the leveling rollers have enough leveling capacity especially for thick and high tensile material.

● It adopts GCr15 for all leveling rollers and backup rollers, finished quenching and tempering, precious machining, hard chrome plating, grinding etc. Surface hardness comes HRC60±2°(chrome layer thickness ≥0.1mm)

● Todos los engranajes adoptan material de 20CrMnTi, forja terminada, revenido, carburación superficial, etcétera de molienda preciosa. llegando al grado IT6.

● Main bearings are Shielded and sealed NSK bearing made in JAPAN, it can well reserve itself stocked lubrication oil and prevent dust enters, so it doesn’t need to add lubrication oil on bearings.

● Electric adjust: It adopts servo motor driving to adjust leveling roller gap, so it’s convenient to adjust leveling performance by setting data in HMI, setting accuracy comes 0.01mm.

● Al equilibrar la tensión interna, restaurar y mejorar la planitud de las piezas metálicas, la precisión de la planitud puede alcanzar el grado de micras, luego puede proporcionar piezas de trabajo calificadas para el siguiente paso del proceso de doblado, soldadura, etcétera.

Área de la industria de servicios
metal parts of laser cut, metal stamping, mechanical processing, saw blade, mesh plate, metal discs and steel, Aluminum blanks, auto high strength plates, hogar appliances, electronics and other industrial secondary deformation hardware parts leveling.